Coal-Fired Boiler -Reverse Air Fabric Filter Performance Evaluation and Optimization PDF Print E-mail
Air Control Techniques, P.C. personnel performed a detailed engineering evaluation of a reverse air fabric filter serving a large utility boiler firing low sulfur western coal. This project involved a detailed review of the operating records, the measurement of selected operating parameters using portable instruments, and a detailed internal inspection. Air Control Techniques, P.C. demonstrated that the chronic and severe dust seepage problems were due to inadequate reverse air flow rates. The modified operating procedures that were recommended eliminated the 40% to 80% opacity excursions following the cleaning cycle of each compartment. The plant received an environmental award from the EPA Regional Office for the reduction in emissions. Due to the changes recommended by Air Control Techniques, P.C., bag service life was extended to the 10-year point. This saved the company approximately one million dollars in bag replacement costs and approximately one million dollars in labor and unit out-of-service costs. Air Control Techniques, P.C. has continued to work with the plant for ten years. During that time, we have conducted routine internal inspections, provided recommendations concerning cleaning system changes, helped in the conversion to fabric filter on-conditions during boiler start-up, prepared specifications for new filter bags, and conducted bag installation quality assurance services.
 

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